DTC Ecommerce Platform with Product Configurator for a Furniture Brand
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Overview
What we built
A furniture manufacturer sold everything through third-party retailers and had no direct channel of its own. We built one around a product configurator, and within 12 months it was producing 30% of company revenue.
In plain terms: this manufacturer made furniture that buyers want to make their own, choosing fabric, finish, leg style and even custom dimensions. That complexity is exactly why it had never sold direct. A standard online shop assumes fixed products on a shelf, and nothing off the shelf could present more combinations than a fixed catalogue could ever list, price the freight for a one-off piece, or hand a custom order to the factory cleanly. So every sale continued to run through retailers, with a commission paid on each one and no relationship with the end customer.
We built the brand a custom ecommerce platform with a visual configurator at its centre: customers pick every option and watch a live preview update as they go, a logistics API quotes real freight costs at checkout, and a custom order management system passes each configured order straight into the company ERP. Within 12 months the direct channel was contributing 30% of total company revenue, with an average order of $1,850, 22% higher than the retail channel average, and $240,000 a year in retailer commissions eliminated on the orders that converted to direct.
The Problem
Complex custom furniture, no direct channel
The manufacturer's entire revenue ran through third-party retailers. Every piece it made was sold under someone else's roof, with a commission paid on each sale. The brand had no direct-to-consumer presence at all: no channel it controlled, no first-hand view of who was buying its furniture, and no way to shape the buying experience around its own products.
Product complexity was the reason the direct route had never been taken. Customers do not buy this furniture off a shelf; they choose fabric, finish, leg style and custom dimensions for each piece. A template web shop built for fixed SKUs cannot express that, and getting it wrong risked a stream of mis-specified orders arriving at the factory.
The operational side was just as unforgiving. A one-off configured piece has no standard shipping rate, so delivery costs could not be quoted at the point of sale, and every order ultimately had to reach the ERP that runs manufacturing. Without solving configuration, freight and order flow together, a direct channel would have created more problems than it captured.
Wholesale dependence
Every sale ran through third-party retailers, with a commission paid on each order and no direct relationship with the people buying the furniture.
Configurable complexity
Fabric, finish, leg style and custom dimensions meant far more combinations than any fixed-catalogue web shop could present or price.
Unquotable freight
Each configured piece ships differently, so delivery costs could not be stated at the point of sale without live logistics rates.
Orders far from the factory
Manufacturing runs on the ERP, and a direct channel was only viable if configured web orders could reach it without manual handling.
What it was costing them
Every sale surrendered margin to a reseller: on the orders that later moved direct, retailer commissions alone were worth $240,000 a year. The retail channel also set a ceiling on order value, since resellers presented the range their own way, and the manufacturer stayed invisible to its own customers, with no view of who they were and no way to bring them back.
The Solution
Configurator-led DTC ecommerce platform
We built a custom ecommerce platform designed around the way this furniture is actually bought. Its centrepiece is a visual product configurator: customers select fabric, finish, leg style and custom dimensions, and a live preview updates with every choice, so what arrives is what they saw. The configurator does the work a showroom assistant would, walking the buyer through each decision in order.
Around it we solved the two problems that had made a direct channel impractical. A logistics API returns real-time freight costs for the configured piece, so customers see the true delivered price at checkout rather than a surprise afterwards. And a custom order management system carries every order, with its full specification, straight into the company's ERP, so the factory builds from the same data the customer entered.
Key decisions
Configurator as the front door
The buying experience starts with choosing fabric, finish, leg style and dimensions against a live preview, not with browsing a fixed catalogue.
Live freight at checkout
A logistics API prices real-time freight for each configured piece, so the delivered cost is honest at the moment of purchase.
Orders flow straight to the ERP
A custom order management system hands each specification to manufacturing without re-entry, keeping the factory and the website on one record.
Built custom, not adapted
Configurable furniture broke the assumptions of template platforms, so the store was built around the product rather than the product squeezed into a template.
Measurable Impact
What changed after launch
The direct channel moved from nothing to a core part of the business quickly: within 12 months it accounted for 30% of total company revenue. Buyers also spent more when configuring their own piece, with an average order value of $1,850, 22% higher than the retail channel average, and the commissions eliminated on DTC-converted orders were worth $240,000 a year.
The channel is also proving durable rather than a launch spike. Within 18 months, 31% of customers had come back to order again, a level of repeat purchasing the brand could never see, let alone influence, when every sale belonged to a retailer. The company now owns the relationship from first visit to delivery.
Sales channels
Exclusively third-party retailers, no direct presence
Direct channel at 30% of revenue within 12 months
Order value
Set by the retail channel average
$1,850 average order, 22% above the retail channel
Customer relationships
No view of who was buying
31% of customers returning within 18 months
Commission costs
Commission paid on every sale
$240,000 a year eliminated on DTC-converted orders
Headline results
DTC channel reached 30% of total company revenue within 12 months of launch
Average order value of $1,850, 22% higher than the retail channel average
Returned customer rate of 31% within 18 months
Eliminated $240,000 per year in retailer commissions on DTC-converted orders
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